China 0.12-160kw Foot and Flange Mounted Inline Coaxial Helical Geared Motor Gearbox gearbox drive shaft

Merchandise Description

Starshine Drive R sequence Helical Geared Motor

Attributes:
-High effectiveness: ninety two%-ninety seven%
-Compact construction: Tiny offset output, two stage and three stage are in the identical box.
-High precision: the gear is manufactured of large-good quality alloy metal forging, carbonitriding and hardening treatment, grinding method to guarantee large precision and secure running.
-High interchangeability: highly modular, serial layout, strong versatility and interchangeability.

Complex parameters

Ratio 3.41-289.seventy four
Input electrical power .12-160KW
Output torque 61-23200N.m
Output pace five-415rpm
Mounting variety Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, one phase flange mounted, Flange-mounted with extended bearing hub
Input Strategy Flange enter(AM), shaft input(Advertisement), inline AC motor enter, or AQA servo motor
Brake Release HF-handbook release(lock in the brake release situation), HR-handbook launch(autom-atic braking placement)
Thermistor TF(Thermistor defense PTC thermisto)
TH(Thermistor safety Bimetal swotch)
Mounting Place M1, M2, M3, M4, M5, M6
Sort R17-R167
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 higher-power forged iron from R37,47,fifty seven,67,seventy seven,87
Housing material HT250 High strength forged iron from R97 107,137,147,157,167,187
Warmth treatment technology carbonitriding and hardening therapy
Performance 92%-ninety seven%
Lubricant VG220
Defense Course IP55, F class

About CZPT Drive 

ZheJiang CZPT Co.,Ltd(Starshine) have a robust specialized power with more than 350 staff at current, like in excess of 30 engineering specialists, thirty high quality inspectors, covering an region of 80000 square meters and varieties of superior processing equipment and screening equipments. We have a good foundation for the market application improvement and service of higher-finish pace reducers & variators possessing to the provincial engineering engineering study heart,the lab of equipment velocity reducers, and the base of modern R&D.

Our products are widely employed in ceramic sector, glass business, woodworking equipment , large voltage switch, foodstuff & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically give the skilled item & provider for the medium and large-conclude clients, and our gearboxes are ideal-marketing in domestic, and even in abroad , this kind of as in Europe, North The usa, South The us, Center East, South Asia, Southeast Asia, Africa…etc.

 In the future , CZPT will maintain the creed of “serving client, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the principle of “quality produces worth” to emphasis on the customers’ specifications and give them the aggressive transmission remedy and produce benefit for them consistently, and make a high-conclude tools producing industry and develop a favored brand of replacing import.

Team

High quality control 
Quality:Insist on Improvement,Strive for CZPT With the growth of tools manufacturing indurstry,customer never ever satirsfy with the present good quality of our products,on the opposite,wcreate the worth of good quality.
Quality plan:to enhance the all round stage in the subject of power transmission  
Top quality Check out:Continuous Improvement , pursuit of excellence
Quality Philosophy:Good quality creates benefit

three. Incoming Top quality Handle
To build the AQL satisfactory degree of incoming materials manage, to supply the substance for the whole inspection, sampling, immunity. On the acceptance of competent goods to warehousing, substandard goods to just take return, examine, rework, rework inspection dependable for monitoring poor, to check the supplier to take corrective steps to avert recurrence.

4. Procedure High quality Manage
The producing internet site of the very first assessment, inspection and ultimate inspection, sampling according to the specifications of some tasks, judging the high quality modify craze identified abnormal phenomenon of manufacturing, and supervise the manufacturing office to improve, get rid of the irregular phenomenon or condition

5. FQC(Closing QC)
Following the production section will complete the product, stand in the customer’s placement on the finished solution top quality verification, in order to guarantee the top quality of customer expectations and needs.

six. OQC(Outgoing QC)
After the merchandise sample inspection to figure out the certified, making it possible for storage, but when the concluded merchandise from the warehouse ahead of the formal delivery of the products, there is a check, this is referred to as the shipment inspection.Check out articles:In the warehouse storage and transfer position to confirm, whilst confirming the supply of the merchandise is a merchandise inspection to figure out the certified products.

PACKING 

DELIVERY 

 

US $115.26-1,296.78
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Application: Motor, Machinery, Agricultural Machinery, Ceramic
Hardness: Hardened Tooth Surface
Installation: Horizontal Type

###

Customization:

###

Ratio 3.41-289.74
Input power 0.12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position M1, M2, M3, M4, M5, M6
Type R17-R167
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment
Efficiency 92%-97%
Lubricant VG220
Protection Class IP55, F class
US $115.26-1,296.78
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Application: Motor, Machinery, Agricultural Machinery, Ceramic
Hardness: Hardened Tooth Surface
Installation: Horizontal Type

###

Customization:

###

Ratio 3.41-289.74
Input power 0.12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position M1, M2, M3, M4, M5, M6
Type R17-R167
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment
Efficiency 92%-97%
Lubricant VG220
Protection Class IP55, F class

How to Select a Gearbox

When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
gearbox

Function

The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

Purpose

A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
gearbox

Application

When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

Material

When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
gearbox

Manufacturing

The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

China 0.12-160kw Foot and Flange Mounted Inline Coaxial Helical Geared Motor Gearbox     gearbox drive shaft	China 0.12-160kw Foot and Flange Mounted Inline Coaxial Helical Geared Motor Gearbox     gearbox drive shaft
editor by czh 2022-11-25