China Chain and sprocket factory : Direct atv chain tensioner roller in Merca Somalia Steam Heating 2000X5000mm Rubber Vulcanization Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Direct atv chain tensioner roller  in Merca Somalia  Steam Heating 2000X5000mm Rubber Vulcanization Autoclave with ce certificate top quality low price

We – EPG Group the greatest Chain and agricultural gearbox manufacturing facility in China with 5 distinct branches. For much more details: Cell/whatsapp/telegram/Kakao us at: 0086-13083988828

Our AdvantagesProducts Large volume in Stock, No MOQ required We comply with all the intercontinental standards, these kinds of as ISO9001 and TS16949 standards.ISO The higher specific CNC products, these kinds of as Gradual-feeding wire-lower equipment, jig grinding device and electric powered discharge machine, assures the prime top quality precision of mould processing, with the high efficient and environmental defense acid rolling line getting the greatest uncooked materials changing gear in the subject in china The wildly use of automated milling device, substantial-speed automated feeding punch, substantial pace automatic rolling and assembling device guarantees the higher top quality and performance of elements and chain generating. 9001:2015 qualified company and distributor of roller chains. Varieties of roller chains incorporate ASME/ANSI normal chains, attachment chains, corrosion resistant chains, lube-totally free chains, plastic chains, cost-free-circulation chains, specialty chains and British common chains. ASME/ANSI standard chains are available in massive and little pitch, double pitch and leaf variations. Roller chains are utilised in foods packaging, forklift vehicles, oilfield drilling, bikes, conveyors and energy transfer apps. Regular one-strand roller chain, standardized by ASME, is an assembly of alternating pin hyperlinks and roller links. The length in between pin centers is known as the pitch. The pitch is what categorizes the measurement of the chain. The greater the pitch, the increased the load score. Chains with little pitches have smaller masses, function more quietly, and at higher speeds. Multi-strand, tiny-pitch roller chains are a very good remedy for high-load, high-speed applications. one. Purposes of SINOMAC Vulcanization Autoclave

Rubber vulcanization is a chemical process at a offered stress, temperature and time for changing normal rubber into much more tough materia EPT by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) in between person polymer chains. Vulcanized materia EPT are much less sticky and have superior mechanical properties. And vulcanization autoclave is used broadly for this chemical process. The main merchandise are galoshes, rubber tubes, cable, rubber roller, rubber ball, and so on.In this discipline, SINOMAC has been the chief, as we have gathered entire vulcanization expertise and technological innovation for numerous several years.

2. Standard Style Data

2.1 Model and Dimension

  • Autoclave design:    SN-LHGR2050D
  • Effective diameter:  2000mm
  • Effective size:      5000mm

  Definition:  * Successful diameter is the interior diameter of the autoclave.

                    * Powerful length is to stage to do the genuine length of the shell.

two.2 Creation Ability

  • Operating circle of autoclave: can be set according to the working method
  • Max dimension of pulley:                Ø1700X5000mm

2.3 Electric Power

  • Running voltage:          415V (AC)±5%, 3 phase, 50 Hz
  • Handle energy:                220VAC/50Hz/24VDC

2.4 H2o, Air and Steam Source

  • Cooling h2o usage:         ~2mthree/h
  • Cooling drinking water stress:               min.3 bar ~ max. 6 bar
  • Management air of handle products:   5 ~ 7bar
  • Steam potential:                            2t/h

two.5 Environmental Conditions

  • Max. air temperature:     +50ºC
  • Min air temperature:       -5ºC
  • Relative Humidity:          <80%
  • Altitude:                          <2000m

3. EPT Feature and Doing work Procedure

three.1. EPT Characteristic
Autoclaves with immediate steam: heating and pressurization are carried out with steam. This heating technique is specifically effective and indicated for products of massive sizes and weight. The temperature uniformity which usually differs among +/- 2°C,the trade capacity, happening with condensation on colder surfaces, coupled with examined installations, let to obtain excellent benefits.

3.2 Working Procedure

3.2.1 StHangZhourd curing recipe

Item  Temp. setpoint Soak Time Temp. stage length
Segment1 T1 t 1-2 t one
Segment2 T2 t 3-4 t 2
Segment3 T3 t 5-six t 3

3.2.2 A short curing recipe illustration

four. Gear Technological Details

four.1 Pressure Vessel

SINOMAC Force vessel with quick-opening doorway, can be accredited to:

  • CHINESE STHangZhouRD, GB150-2011
  • AMERICAN STHangZhouRD ASME SEC VIII DIV.1 with ASME Certificate
  • EUROPEAN STHangZhouRD PED 97/23/EC with CE certificate.

4.2 Door System

  • The closing system of the autoclave is the indented kind assisted with a hydraulic technique, in order to speedily and secured make a entirely airtight closing.
  • The complete program is made up of three parts: a pair of equipment flange, pushed units and seal ring.
  • Hydraulically operated doorway opening and closing. It is managed by PLC program.
  • The seal ring is made of silicon rubber.
  • Safety stress sensors have to prevent door opening in scenario of force (authorized much less than .1 bars).

four.3 Thermal Insulation Method

Inside Insulation and External Insulation
We use ceramic fiber as the insulation substance. The heat transfer coefficient is extremely low to make the warmth reduction to a minimal. The masking board of ceramic fiber is stainless steel. It is corrosion resistant and seems to be great. Interior insulation design and style can get a reduced vitality consumption, whilst external insulation layout will get a higher one, but a much better temperature uniformity.

  • Insulation:External insulation layer
  • Insulation materials:Ceramic fiber 
  • Exterior sheet metal: stainless steel,1. mm
  • Insulation thickness:50mm

four.4 Internal Coating

  • Goal: Anti-corrosion
  • Spraying method: Aluminum coating
  • Thickness:.15-.2mm

4.5 Hot Air Circulating Technique

We use modified centrifugal impellers, which can produce big air flow and substantial air strain. And we adopt a dynamic and mechanical sealing design. The dynamic and static ring sealing materials is silicon carbide-graphite.
The design of air duct composition is a U type with flow guiding unit, which can make sure the adequacy of very hot air circulation. The compelled convection fee inside of the autoclave can achieve much more than 90%. By this layout, the program can obtain a steady and uniform temperature rising charge.

four.5 Internal Rai EPT and Components

  • Rails: 100x75X8mm Angle, stainless metal
  • Steam spray pipe:stainless steel
  • Pipe joints on autoclave: stainless steel 

four.7 Direct Steam Heating and Pressurization

There are two steam distribution pipes at the two sides of the autoclave, which respectively geared up a lot of small holes. Steam by way of these holes evenly distribute into the autoclave, heating and force for product. Holes set up route can ensure steam spraying along the wall of autoclave, fairly than immediately sprayed onto the product, assure the top quality of merchandise..

four.8 Drainage 

It performs a role of exhausting condensed drinking water and consists of drainage pipeline connector, steam trap, blow-down valve. It connects with the flange in the bottom of autoclave. The condensed drinking water is continuously fatigued via steam lure soon after sedimentation in the connector. Blow-down can exhau EPT condensed water and sludge non-scheduled.

four.9  Pressure Parts

  • Inlet and exhau EPT valve, proportionally managed, Electric management valve.
  • Manual exhau EPT valve, 3-piece ball valve.
  • Pressure transducer: 1
  • Accuracy: +/- 50mbar
  • Stress gauge:1

four.10 Control Method

  • Control Program is developed based mostly on the research and advancement towards rubber vulcanization processing industry, which includes the PLC central managing element, contact display (HIM) operation method and network, it is a person helpful, point out of the art, programmable digital system.
  • Password secured entry entry, operator can log into the system by accessing the security login form with a name and password.
  • It is automatic managing, recording and graph the temperatures and stress of the autoclave, audible alarms for substantial or reduced temperatures or pressure.
  • Guide procedure display enables operator take guide management temperature, strain, and valves as allowed.
  • It can insert or help save the product working recipe, screen the pressure and temperature curve anytime and its paperless document purpose can recognize record, conserve and verify of approach curve and process parameters.
  • It has above-temperature and overpressure alarm and different protection protection functions.
  • Customer can run sign up, login and typing in product info, and understand intranet or distant management. 
  • Communication to a Personalized Personal computer permitted (Teamviewer ), with created in application to system, document and graph of approach in actual time.
  • Internet relationship through Team-Viewer (VPN) with our Company.

four.11 Safety Program

four.eleven.1 Mechanical protection interlock I
Security limit manage is interlocked with the lid. Staff have to change the manage to unlock the  safety system then the lid can be opened.

4.eleven.2 Electrical safety interlock II
The protection unit functions with safety limit deal with and connects with our ECC. When employees operate the reducer and basic safety limit manage, whilst there is stress in the autoclave, the ECC will give a seem-light alarm.

four.11.3 Security valves
There is one safety valves on the top of autoclave. We have established a strain restrict in the valves. When the strain exceed the limit, the valves will perform instantly to release the air down to a realistic strain variety.

five. Configurations of Autoclave

  • HMI: Wenview touch monitor, ZheJiang
  • PLC: Siemens
  • Major electrical element : Schneider,China
  • Minimal swap: Omron
  • AUTOCLAVE Shell: ASME Segment VIII, Div 1, SINOMAC
  • EPT components: Hualiang, China

Control cupboard according to CE stHangZhourds

6. Packing

six.1  The products will be effectively packed / wrapped taking into consideration long-length ocean and land transportation and tough managing that might come about in the absence of equally functions.
six.2  Proper security from moisture, rust, mould, scratches, shaking, and so forth, will be taken so that the goods could arrive at the installation web site in very good condition.
6.3  Shipping marks and warning signed will be obviously painted, and thorough packing li EPT (in English/Espanol) will be soundly attached, to the outdoors of the packing.

7. Autoclave Specification

No. Description Unit Specifications and Parameters
1 Effective Working Diameter mm 2000
two Effective Working Length mm 5000
3 Autoclave Track Distance mm 800
4 Design Pressure MPa 1
five Max. Working Pressure MPa .8
six Safety Valve Exhaust MPa .85
seven Design Temperature ºC 200
8 Max. Working Temperature ºC one hundred eighty
nine Temperature Uniformity at Steady State ºC ±2
ten Openning Door Mode Hydraulic
eleven Working Medium Saturated steam
12 Heating Mode Steam direct heating
thirteen Heating Power KW 162
14 Quantity of Circulating Fan Motor Set one
15 Quantity of Circulating Fan Motor KW 15
16 Thermocouple Type Type K or J
seventeen Vaccum Lines Piece
18 Quantity of Vaccum Pressure Transducer Piece
19 StHangZhourd Control Mode PLC+Personal computer
20 Control Software  Thermal Processing Control (TPC)
21 Insulation Type Exterior
22 Insulation Material Ceramic Fiber
23 Insulation Thickness mm fifty
24 Insulation Sheet Material Stainless Steel or Aluminized Steel
25 Working Environment Temperature ºC Min. -20ºC, ,Max. +45ºC
26 Working Environment Humidity <60%
27 Power Supply 220/380VAC, 3P+N+PE, 50/60Hz
28 Weight KG 7480

eight. Expert Workshop

9. SINOMAC International Turnkey Projects

With the knowledge of manufacture and support for fifteen many years, our specialist crew are in a position to supply the international turnkey undertaking, such as a professional education. SINOMAC autoclaves can be made as ASEM, PED, EPT stHangZhourds, as effectively as our Chinese stHangZhourd.

From the SINOMAC Group, with fifteen years of encounter.


The use of unique tools manufacturer’s (OEM) part numbers or emblems , e.g. CASE® and John Deere® are for reference needs only and for indicating product use and compatibility. Our business and the shown substitution parts contained herein are not sponsored, authorized, or created by the OEM.

China Chain and sprocket factory : Direct atv chain tensioner roller  in Merca Somalia  Steam Heating 2000X5000mm Rubber Vulcanization Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Direct atv chain tensioner roller  in Merca Somalia  Steam Heating 2000X5000mm Rubber Vulcanization Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Direct atv chain tensioner roller  in Merca Somalia  Steam Heating 2000X5000mm Rubber Vulcanization Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Direct atv chain tensioner roller  in Merca Somalia  Steam Heating 2000X5000mm Rubber Vulcanization Autoclave with ce certificate top quality low price