Tight Head Steel Drum Production Line

Tight Head Steel Drum Production Line

CZPT metal drum production line

 

I. Uncooked resources use/manufacturing ability
 

Plate thickness (mm) Finihed drums (pcs/T) Manufacturing ability (kg/pc)
one.2 41 21.5
one.0B Up and base covers 1.two forty seven 19
Drum entire body one.
one. 50 18
.9B Up and base handles 1. 54 16.8
Drum body .9
.nine fifty six 16.two
.eight   ninety seven ten.28

 

II. CZPT metal drum production services

A. Front section tools
one. Decolier
2. CZPT Up-coiling system
3. CZPT supporter
four. Side deviation rectifying system
five. Sizing & flattening machine
six. Reducing device – for drum human body
seven. Slicing machine – for waste sheet
eight. Arch condition guiding system
nine. Stacking car
10. CZPT program
11. CZPTtric handle method
twelve. Best & Base include conveyor gadget

1.CZPT Up-Coiling  Device

   a) Up-Coiling Assistance System is for storing steel coil and facillitate Substance Feed Trolley for providing materials.

   b) Materials Feed Trolley is used for carry metal coil.. It is operated with hydraulic program to push cylinder for

   reciprocating linear motion and equipment box to supply steel coil in parallel to the heart of uncoiling unit so as to

   assure the fixing.

two.Decoiler & CZPT Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .6-1.2mm

c)Motor energy: five.0KW

d)Uncoiler ability: 10t

e)Within diameter: ¢470-520mm, Outside the house diameter: ≤¢1200

f)CZPT size: 3900x1500x1940(mm), Total excess weight: 5T

three.Sizing &Flattening CZPT
Brief introduction:seven rollers doing work,servo computerized sizing,worm and gear alter the leveled plate thickness.

Operate:The clearances of up and down rollers can be adjusted by the higher hand-wheel while determine can be revealed by dial indicator. The operation linear speed is adjusted step-significantly less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Major technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.6-one.2(mm)

four. Chopping CZPT
Function: Lower the leveled metal plate into drum physique.

Major technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor power: 3.0KW

d)Reducing capacity:≤20 occasions/min

e)CZPT size:1800x950x1500(mm),Whole weight: 3T

 5.CZPT Station

Perform:Provide oil for the oil cylinder of decoiler, lifting system,uncoiling supporter,and overturn device to make sure stably doing work.

Principal technics:

a)Motor energy:7.5KW

b)CZPT size:800x800x1500(mm),Complete bodyweight: .5T

six.CZPTtric Control System
Purpose: Management the decoiler,flattening equipment and other front part equipments functioning.

B. Protect equipment
one. Leading & Base include mould
2. Double locking mould
three. 63T urgent device
four. 160T urgent device
5. Pre-coiling & Gluing equipment

one. Top & Base include mould

Quick introduction:Equipped with two sets of 160T pressing equipment

Function: Punching the base protect

Main technics:

a)Motor energy:18.5KW

b)Doing work capability:five-26 pcs/min

c)CZPT measurement:2185x1420x3070(mm),Overall bodyweight: fourteen.5T

2.Drum Injection CZPT

Limited introduction: Outfitted with one particular established of 63T urgent equipment

Double punching mould: punch oil filler and breathable mouth of the base cover.

CZPT dimension: 710x480x300(mm)

Total fat: .5T

Double locking mould: lock oil filler and breathable mouth of the bottom protect.

CZPT dimensions: 710x480x300(mm)

Total bodyweight: .5T

Main technics:

a)Motor power: 11KW

b)CZPT size :1800x1232x2550(mm)

c)Complete weight: 5.5T

three.Pre-Coiling & Gluing CZPT

Limited introduction: Pre-coiling equipment for the bottom include, cylinder thrust the cam to perform, automatic glue- spaying technique.It has positive aspects of security,stablity, clean edging.

 Main technics:

a)CZPT size:1600x1400x1350(mm)

b)Total excess weight: four.5T

C. Center section equipment

one. Stacking table
2. Circle-rolling device
three. Seam welding equipment
4. Edging & Beading equipment
five. Corrugation (W Rib) device
6. Edge-curling equipment
7. Express gadget
8. CZPTtric control method
9. Leakage checking device

1.Circle-rolling CZPT

Limited introduction:three rollers working.

Main technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.6-one.2(mm)

c)Circle diameter:≤570mm

d)Motor energy:one.5KW

e)CZPT dimensions:2200x750x1300(mm),Total weight: one.5T

two.Seaming CZPT(BH-a hundred and fifty-5Z)

Short instruction:This automated seaming equipment dismisses the spot welding procedure,it is our recently  developed drum seaming machine.All of elements adopts domestic excellent uncooked content,cupreous welding rollers.

Main technics:

a)Welding CZPT potential:150KVA

b)Driving sort: pneumatic 

c)Present: alternating present

d)Frequency range: substantial frequency

e)Functioning theory : contravariant 

three.Edging&Beading CZPT

Quick introduction:controlled by PLC,hydraulic push

Major technics:

a)Beading top:≤14mm

b)Drum top:894-905(mm)

c)CZPT method stress:8Mpa

d)Air stress:.1Mpa

e)CZPT dimensions:3700x700x1600(mm),Complete excess weight: 5T

CZPT Station:

Major technics:

a) CZPT dimensions: 1800x860x1700 (mm)

b) Total bodyweight: 1T

c) Motor power: 22KW

four.Corrugation (W rib) CZPT

Short introduction:managed by PLC,hydraulic push

Main technics:

a)Corrugating height:≤3mm

b)W rib height:≤9mm

c)Drum peak:884-895(mm)

d)W rib space:280mm

e)Motor electricity:11KW

f)CZPT measurement:4500x650x2100(mm),Total excess weight: 7T

CZPT station:   

a)CZPT dimensions:1800x860x1700(mm)

b)Total excess weight: 1T

c)Motor energy: 7.5KW

5.Edge-Curling CZPT

Brief introduction:controlled by PLC,hydraulic travel,7 levels edge curling.

Principal technics:

a)Drum top:886-897(mm)

b)Motor electrical power:45KW

c)CZPT dimension:4800x1300x2200(mm),Total fat: 13T

CZPT station:   

a)CZPT size:1800x860x1700(mm)

b)Overall bodyweight: 1T

c)Motor electrical power: seven.5KW

six.  Leakage Examining CZPT

Short introduction:Guide/automatic control,pneuma lock.

Main technics:

a)Checking drum diameter:560-570(mm)

b)Drum top:886-897(mm)

c)Stress:.03Mpa

d) CZPT dimension:2530x700x1100(mm),Overall excess weight: 2T

seven.Multi-section Express System

Brief introduction:Convey the drum physique to be edged,beaded,Corrugated W rib reinforced and sealed bottom go over with PLC managing.

Principal technics:

a) Motor energy:4.0KW

b) CZPT measurement:11000x2100x1000(mm)

c) Complete weight: 3T

D. Rear segment tools
1. Entrance part trans-line
2. Degreasing & Phosphorization place
3. Washing & Drying room
4. Overturn gear
five. Portray area
six. Front drum-separation device
seven. Drying space after painting
eight. Bck drum separation device
nine. Air cooling system
ten. Rear area trans-line
eleven. CZPTtric handle method

1. Degreasing & Phosphorization Place

Limited introduction: This element is employed to transportation the drums,managed by PLC, adopts spraying device to automated cleanse the coil, phosphorize and washing the grease on the drums. The conveyor system adopts outstanding steel, inwalls are created of  1mm steel plate.

Principal technics:

a)CZPT size:36000x2110x2060(mm)

b)Overall fat: 30T

2. Washing & Drying Area

Limited introduction:Drying the h2o on the surface area of the drum, managed by PLC.The total machine adopts fuel heating gadgets.Fan is set up on the prime of the place, so that sizzling and cycling wind can be produced to speed up the drying.

Major technics:

a) Motor electricity:25KW

b) CZPT dimension:20000x1920x3600(mm)

c) Complete excess weight: 25T

three.Portray Area(double shades)


Operate:  The conveyor gadget is controlled by PLC, rotating table make the drums intently, portray method paint the drums in & exterior with the spray gun. 1 colour or different can be different. Mode of drinking water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Manufacturer, Portray equipment is produced of Chang CZPT.

Major technics:

a) Motor energy: 55KW

b) CZPT measurement: 7400x4990x3600(mm)

c) Total bodyweight: 15T

4.Front Drum Distributor

Purpose: Transportation the drums to the conveyor line of outside painting&stiffening space, the cylinder is controlled by PLC.

Major technics:

a) Motor energy: 2.0KW

b) CZPT size: 1500x1050x800(mm)

c) Total fat: 1T

5.Drying Line after Painting

Function: The conveyor device is managed by PLC, adopts fuel heating inwall of the place is equipped with heating tubes. Fan is mounted on the top of the room, so that dry the paint.

Principal technics:

a) Motor energy: 35KW

b) CZPT measurement: 36000x2100x4300(mm)

c) Total bodyweight: 30T

6.Down-drum Roller Trans-line

Operate: The device transports the dried drums to the ground.

Primary technics:

a) Motor electricity: 1.5KW

b) CZPT size:2000x900x800(mm)

c) Whole weight: .3T

7.Overturn CZPT

Purpose: Adjust the condition of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.

Principal technics:

a) CZPT dimensions: 1400x690x850(mm)

b) Complete weight: .5T

 

 

 

 

 

 

   

 

 

 

 

 

Tight Head Steel Drum Production Line

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