Roller Box, Rolling Mill Stands, Roller

Roller Box, Rolling Mill Stands, Roller

Composition of roller box:

Roller box main situation, plate, (left and appropriate)roll shaft, eight-shaped pannel, (remaining and proper)eccentric locking collar areas, taper sleeve, adjustment feed screw and nut.
CZPT attributes:
1, Roller box adapt carbon steel to make certain the depth of scenario. And use the annealing aging therapy to guarantee the balance of casting. It is not authorized to have holes, sand holes and cracks after roughing. Main case use high accuracy also to create each holes to insure the whole precision and the interchangeability & versatility amongst panel and principal scenario. Rear facet plate and entrance plate use No. forty five metal to mood. Major circumstance, rear side plate and entrance plate utilized substantial precision machining device( such as NC doing work centre) to make sure the higher precision necessity of the area of eccentric locking collar and roll shaft.
two, Roll shaft used reduced carbon alloy steel blank, after roughing, axis need to get ultrasonic flaw detection process to quench. In order to make sure the tooth area with high hardness, tooth floor need to have to just take carburizing and quenching therapy following semi-ending. Good grind of each spherical and the back of axis insure its accuracy & durableness with taper sleeve and tooth area. When the generate approach of roll shaft completed, we need to just take the equilibrium examination to insure the rotary accuracy for the duration of roll shaft’s large velocity rotation(7500 Rev / min).
3, Eccentric locking collar adapt carbon metal workpiece, interior diameter and eccentric round utilised fantastic machining instrument to make certain the eccentric distance and precision of interior and outer diameter. Then, the adjustment precision of roll gap and the Interchangeability of each eccentric locking collar are ensured.
four, The entrance panel, genuine plate and internal elements are largely made of medium carbon steel and processed by tough chrome plating and anti-corrosion treatment to boost the lifetime.
5, To make sure the assemble precision of roller box can get to the style need, a four-hour idling large-pace demo is performed upon the assembly of roller box and bevel gear box, a smooth and steady seem and no oil leakage from the joint surface are required.

Other Solution Description

Product Software of two substantial rolling mill machine for wire rod,tmt bar making

one. Ultimate solution: five.5-12mm wire rod, eight-32mm rebar, 40-120mm round bar,strip steel and so on
two. Raw materials: steel scrap or billet
(billet segment size:60*60mm,80*80mm,one hundred*100mm,one hundred twenty*120mm,130*130mm,one hundred fifty*150mm,one hundred eighty*180mm etc
duration: 3m,6m or 12m )
three. Annual ability: 50,000T/Y 100,000T/Y 150,000T/Y  200,000T/Y   300,000T/Y 500,000T/Y  800,000T/Y and many others.
4. Metal variety:Minimal carbon steel, center carbon metal, substantial carbon metal,quality carbon structural steel, alloy metal, chilly heading metal ,welding steel,titanium alloy,tool steel and many others.

Approach Flow:

Scrap to rebar:
Scrap → Smelting furnace → CCM(Casting) → ( on the web heating furnace) → roughing  mill equipment → intermediate rolling mill devices → finishing rolling mills  → shear  →  cooling → sizing →collecting → packing → rebar storage

Billet to rebar/wire rod:
Steel billets → reheating furnace → roughing mill devices → intermediate rolling mill machines → pre-finishing mills  → shear → cooling → sizing →collecting → packing → rebar storage
(Pre-ending mills → shears → wire rod block mills → pinch roll and laying head  → coil cooling conveyor → coil collection station  → PF line  → packing → wire rod storage )

Main Characteristics:
one) CZPT steady rolling,management rolling,control cooling rolling process environment.
2) Adopting sophisticated planet CZPT manufacturer factors in machine key elements ,electrical areas and procedure elements. 
3) The rolling procedure is sleek,concluded products have higher precision and quality with high manufacturing generate.
4) Working in a high automatization and intellectualization,help save manpower.
5) Comprehensive provider for products provide, structure style, following-income set up and commissioning services.

Merchandise Thorough Photos:

Roughing/intermediate angle steel hot rolling mill  
             
Name:Housingless Mill “brief stress  path”                             
Manufacturer:Hangji
CZPT: China
Characteristic:
— Long roll lifetime.                                                                
— The roll gap neutrality far better and easy to work.              
— CZPT roll alter, high automation effectiveness and so forth.             
— Brief stress line product a lot far better for wire rod              
   and bar generation.        
 

                                                                       

                          Pre-finishing mill/Modular rolling mills with H-V arrangement                                                  
                                           Name: Modular rolling mills with H-V arrangement  
                                           Brand: Hangji
                                           CZPT:China
Characteristic:
— The roller gap is altered by making use of the eccentric locking collar, by adjusting the direct screw and nut , the eccentric locking collar will spin and then generate the roller shaft to move symmetrically, in so to obtain the adjustment of roller shaft hole. The greatest gain of this adjustment method is that the central line will be stored unchanged.
— By employing the thrust bearing that mounted at the finish of the roller shaft, we can efficiently avert the axial shift of the roller shaft, in so to make certain dimension accuracy of the product. 
— The dimensions and construction of the roller box for horizontal framework and vertical framework are the exact same, all the elements are interchangeable.
— The power transmission and speed manage are carried out by a pair of spiral bevel gears in the transmission box, the reducer is omitted from the transmission program of the vertical rolling mill, so that the complete equipment is lighter and scaled-down.
— As the horizontal framework is totally symmetrical, it can be rotated 180°, so it can be shared by two production traces that positioned at its correct and left side. 
— Xihu (West Lake) Dis.s device
The entrance of roller box has mounted scroll information and slip manual, the exit of roller box just has slip guidebook, slip guidebook is lubricated by unique lubrication gadget.

                                                                                                                                            
Wire rod block mill/monoblock                
Identify:Leading cross forty five ° no twist weighty obligation block mill train 
Manufacturer:Hangji
CZPT: China
Function:
— Higher load capacity
— Lower upkeep oil movie bearing design     
— Multi-groove rolls for maximum roll utilization
— CZPT stand design and style makes it possible for interchangeability from a single stand position to another 
— Interlocks with mill controls

Ending mill(wire rod block mill/monoblock)
Name: Leading cross forty five ° no twist hefty responsibility block mill practice
Brand: Hangji
Modle: 90m
CZPT: China
Attribute:
— Unmatched generation stages
— Enhanced laying sample and coil package deal
— Minimized vibration and downtime
— Patented engineering
— CZPTtric linear actuator replaces hydraulic traces
— Retrofits obtainable for existing High Pace Laying Heads

Other CZPT and service information:

***   CZPTly rolling mill options such as structure design,rolling passes design and style,workshop creating design and style,
production line setup and on the web tools supply in accordance to customer’s needs.
***   Experienced manufacturer for making rolling mill,auxiliary tools and machinery spare components used in the scrap melting,casting and rolling mill creation line. 
This kind of as tough/center/ending mills,laying head, vertical and side looper, flying shear, pinch roll ,cooling bed,PF line, TMT programs,melting furnace,CCM,heating furnace and many others.)
***  CZPT providers and following sale complex supports,professional engineers obtainable for abroad set up
 and maintenance .
***  Develop and enhance the potential or pace of current operating manufacturing line. 

 

CZPT assurance:

  • WKD gurantees that all the goods equipped are completely new, technically advanced, substantial top quality and the design and style, components and manufacturing process are defectless, they conform to the technological functionality needed by the customer and can operate securely.
  •  WKD gurantees that the gurantee time period of the products equipped is 12 months following the day of signing the certification of goods acceptance.
  •  WKD gurantees that the products provided meet the demands for the top quality and specialized performace specified throughout the gurantee interval, if it is owing to the obligation of WKD that the merchandise provided do not affirm to the demands for the specified quality and complex overall performance, the buyer has the right to lodge the declare.
  •  WKD gurantees that the specialized documentation equipped is appropriate, comprehensive and distinct and conforms to the needs for the design, inspection, set up, adjustment and maintance of the goods.

Our Manufacturing unit(WKD)

Specialist CZPTr and Service Remedies Company For high-velocity wire rod /rebar manufacturing Line
WKD with in excess of twenty several years expertise in metallurgical sector, commits to higher good quality rolling procedure style and  hot rolling mill production for wire rod, bar,rebar, tmt bar and other unique metal manufacturing line,especially very good at higher-speed line layout,as nicely,thorough set up assistance support. 
As a high-tech organization with ISO9001 certification & EU, BV certification, “Hangji” brand name is well recognized in China and overseas, with much more than ten patents for steel rolling mahines, HangZhou weikeduo has the metal Bar and Wire rod Investigation Center in HangZhou with a complete R & D, manufacturing and following-sales services system

Our Support

Pre-Product sales Provider:
* Inquiry and consulting assist. 
* Sample screening help. 
* Going to our Manufacturing unit.
* Best rolling mill solutions like rolling passes design, generation line set up, and workshop layout in accordance to customer’s needs. 

After-Product sales Services:
* Coaching how to instal the equipment, training how to use the equipment and commissioning.
* Engineers accessible to provider equipment abroad.
* Well timed spare areas offer

                      

Please make contact with us freely if any need to have.

Best regards
Alma Yang
 
Mobile: 18092572139
 

Roller Box, Rolling Mill Stands, Roller

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